Lead DOE validation, OQ and PQ execution, and arrange and execute pre-production training sessions.
Lead and coordinate the creation and maintenance of process flow charts, POP, SOP, SAP process routes, as well as the establishment and maintenance of product weights.
Lead and participate in continuous optimization efforts after mass production, including execution and completion of improvement tasks.
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Analyze Statistical Process Control (SPC) data, evaluate process capability, and take necessary actions to ensure processes operate within specification limits.
Lead cross‑functional teams to investigate and resolve customer complaints, drive root‑cause corrective actions, and reduce process COPQ.
Ensure plating operations comply with environmental, health, and safety (EHS) regulations and internal EHS procedures.
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Characterize and control critical-to-quality parameters across degas, liquid fill and glue dispense, including gauge R&R on dispense weight and vision inspection, SPC limits and Cpk targets for each parameter.
Work with Equipment Engineering on tool capability, maintenance intervals and consumable life (nozzles, needles, seals, pumps).
Lead root cause analysis and corrective action for degas, fill and dispense defects — seal leaks, underfill/overfill, electrolyte contamination, glue voids, stringing, skips and squeeze-out — using FMEA and 8D methodologies.
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Review manufacturing readiness including process capability, tooling, equipment, materials, capacity, and documentation.
Identify and drive closure of technical, operational, quality, and cost-related gaps prior to production release.
Coordinate with Product Engineering, Quality, Manufacturing, Equipment Engineering, and Supply Chain teams to ensure successful product introductions.
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