Monitoring on hold lot disposition and provide communication with engineer in order to not impact daily assembly output.
Maintain all housekeeping / 5s engineering station and tooling’s, to ensure compliance to safety rules.
Monitor all processes, resolve all products issues and coordinate with production and equipment to reduce downtime and getting better product quality.
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Analyze processes to identify opportunities for increased productivity, waste reduction, and sustained quality performance.
Collaborate with MQA engineers to manage customer complaints (QN), internal quality notifications (IQN), and implement both corrective and preventive actions.
Troubleshoot machine issues and manage tooling/jig maintenance to ensure smooth production operations.
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Align packaging requirements with cross-functional teams, including Manufacturing, Process Engineering, Supply Chain, EHS, Purchasing, and Quality.
Partner with cross-functional stakeholders to identify and implement margin improvement and technical innovation opportunities across materials, labour, transportation, material handling, storage, and packaging cycle times.
Establish packaging standards, guidelines, and evaluation criteria for suppliers, and conduct quality and safety assessments to ensure compliance.
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Candidates should possess Preventive Maintenance skills to assist in scheduled maintenance, basic equipment care, and reporting of potential mechanical or electrical problems.
Candidates should possess Training skills to share process knowledge, support onboarding of new team members, and promote adherence to safety and operational procedures.
Relevant technical or vocational qualification in engineering, manufacturing, or a related field is preferred.
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Analyze Statistical Process Control (SPC) data, evaluate process capability, and take necessary actions to ensure processes operate within specification limits.
Lead cross‑functional teams to investigate and resolve customer complaints, drive root‑cause corrective actions, and reduce process COPQ.
Ensure plating operations comply with environmental, health, and safety (EHS) regulations and internal EHS procedures.
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Characterize and control critical-to-quality parameters across degas, liquid fill and glue dispense, including gauge R&R on dispense weight and vision inspection, SPC limits and Cpk targets for each parameter.
Work with Equipment Engineering on tool capability, maintenance intervals and consumable life (nozzles, needles, seals, pumps).
Lead root cause analysis and corrective action for degas, fill and dispense defects — seal leaks, underfill/overfill, electrolyte contamination, glue voids, stringing, skips and squeeze-out — using FMEA and 8D methodologies.
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Responsible for meeting KPIs and lead continuous improvements projects to improve them (OEE, FPY, TPY, DPMO, On-time delivery, cost targets etc)
New technology research and evaluation on cutting edge manufacturing technology to meet products requirements and improve manufacturing process. Facilitates decision making for setting manufacturing policies and future strategy.
Design and defines processes that are sustainable and reproducible
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Work together with NPI, Fixture Designer, CADCAM Programmer and Production to support new product development and proposal for DFMA (Design for Manufacturing and Assembly).
Support NPI for new products feasibility study and advise on required product cleaning workflow and packaging processes till realization.
In-charge for contamination control and pre-packing of products.
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Lead DOE validation, OQ and PQ execution, and arrange and execute pre-production training sessions.
Lead and coordinate the creation and maintenance of process flow charts, POP, SOP, SAP process routes, as well as the establishment and maintenance of product weights.
Lead and participate in continuous optimization efforts after mass production, including execution and completion of improvement tasks.
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Successfully executes responsibilities independently in accordance with good manufacturing practices and Plexus' Manufacturing Processes AND provide support to direct production line operators as it applies to their role.
Comprehensive Understanding of Equipment / Process control / Safety / Risk Awareness / setup awareness / operation of, as it applies to their role.
Associate’s Degree with 2 or more years of related experience is preferred. An equivalent combination of education and/or experience will be considered.
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Successfully executes responsibilities under supervision in accordance with good manufacturing practices and Plexus' Manufacturing Processes AND provide support to direct production line operators as it applies to their role.
Basic Understanding of Equipment / Process control / Safety / Risk Awareness / setup awareness / operation of, as it applies to their role.
Associate’s Degree with 1 or more years of related experience is preferred. An equivalent combination of education and/or experience will be considered.
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