Perform in-line quality inspections, such as visual defect checks, fill weight verification, and confirmation that labeling and packaging meet specifications.
Record and report any quality deviations or machine issues, collaborating on corrective actions with relevant teams.
Take responsibility for production performance metrics, including Overall Equipment Effectiveness (OEE), asset efficiency, raw material yield, and product give-away, ensuring minimal product loss and accurate filling.
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Proposing improvement solutions to enhance machine reliability, process efficiency, and safety, while providing technical support and explanations for machine-related issues.
Coordinating with the maintenance team to execute repairs, preventive maintenance, and continuous improvement activities.
Supporting production supervisors and line leaders in resolving technical issues.
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Ensure all manufacturing processes are adhering to all Regulatory and Statutory Requirement.
Implement manufacturing strategies and action plans to ensure that the facility supports company strategic initiative.
Establish group and individual accountabilities throughout assigned departments for problem solving and cost reduction, both on a permanent and ad-hoc basis, depending on need and encouraging use of new techniques and focusing on fact-based problem solving.
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Support necessary documentation of processes, procedures, and work instructions to help CM comply with quality standards and regulatory requirements.
Collaborate and cross-function with PCBA manufacturing, engineering, procurement, and quality assurance teams to assist CM in implementing design changes and process improvements.
Apply lean production (e.g., M360, Kaizen, 5S, Value Stream Mapping) to help CM streamline workflows, reduce waste, and shorten production cycle times. Analyze and optimize workstation layouts and designs to enhance production efficiency
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Lead continuous improvement initiatives by investigating production issues, identifying best practices, and implementing Kaizen and Poka-Yoke solutions to enhance process reliability and efficiency.
Serve as a technical subject matter expert by providing guidance on product specifications, process optimization, preventive maintenance strategies, and cost analysis.
Manage and support engineering projects and new product introductions (NPI) including machine efficiency improvements, new equipment installation, R&D trials, feasibility assessments, and smooth transition to mass production.
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Formulate and implement an efficient material handling system for efficient storage and movement of raw material, semi-finished and finished product within the factory.
Perform engineering analysis to reduce defects and improve product quality.
Investigate production problems, analyse root causes, implement corrective actions and preventative actions.
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- Reasonably allocate human resources, raw materials, equipment and other resources according to the production situation, and scientifically arrange the production schedule.
- According to the production schedule, scientifically arrange the production time to ensure the delivery date of the product.