Make sure to identify and monitor critical parameters (special characteristics), ensure smooth ramp-up; update control plans
Technical Ownership for site to site technology / product transfers, ensure site synchronization including proper change management
Lead, supervise and monitor manufacturing of the process technology in close teamwork with process engineering and quality assurance Improve yields, cost (e.g simplify process), process robustness based on inputs / requirements from yield enhancement / product owners / manufacturing / QA
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Collaborate with EU counterpart, Project Managers, Process Integration, Operation Engineer, Vendor & varies parties to complete project ahead of given timeline.
Perform risk assessment through FMEA methodology & documentation of change through define change management process flow.
Bachelor/Master/PhD degree in Chemical/Mechanical/Material Science or equivalent Engineering Fields.
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Identify product or technology, or process margin related problem and work with Process Integration (PI)/ Unit Process (UPS) / Technology (T) to resolve
Process route creation/release and maintenance
Perform DOE splits for process margin study and improvement, DOE for optimization of product performance (ruggedness and performance)
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Participate in the opportunity review meetings to provide professional feedbacks regarding the tooling / fixture / mold required for the new product manufacturing and the related cost.
Prepare the part and the assembly drawings for the tooling / fixture; identify the proper vendor; and follow up with the schedule and cost to make sure they are made on time and within budget.
Perform tooling / fixture testing before the production use, write the work instruction if needed and train the production employees.
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Transfer and start-up of new equipment, set-up procudure,hook-up, buy-off and qualification of new equipment together with process engineer as team, ensure processes and equipment are compliance to EHS policy.
Perform continuous improvement to identify equipment development potential, and support development activities, perform technical alignment in global technical discussion.
Potential to lead a group of technicians in trouble shooting and preventive maintenance of equipment, carry out PM activities and life span studies to establish Preventive Maintenance standard and specification.
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Troubleshoot moulding defects such as flash, short shot, sink marks, warpage, burn marks, weld lines, bubbles, and dimensional variations using scientific moulding principles.
Plan and executive preventive maintenance activities for injection moulding machines, moulds, hot runner systems and auxiliary equipment. Work closely with mould makers for repairs and modification.
Prepare and maintain documentation, procedure, control plan, risk analysis, troubleshooting SOP and guideline accordingly to ISO13485 standard.
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Student of Bachelor's degree in Microelectronics, Electrical/Electronic Engineering, Chemistry, Materials Engineering, Physics, or a related Science or Engineering field.
Willing and able to complete a 12-month contract period.
Plan and conduct Kaizen events; provide training and mentorship to Kaizen teams on Lean methodologies, including PDCA, Value Stream Mapping (VSM) for both current and future states etc.
Utilize Lean and Six Sigma tools to assess current processes, uncover inefficiencies, and convert data into actionable insights and improvement plans.
Evaluate the implications of new product transfers on workflows, resource allocation, and process optimization strategies.
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