Plan and conduct Kaizen events; provide training and mentorship to Kaizen teams on Lean methodologies, including PDCA, Value Stream Mapping (VSM) for both current and future states etc.
Utilize Lean and Six Sigma tools to assess current processes, uncover inefficiencies, and convert data into actionable insights and improvement plans.
Evaluate the implications of new product transfers on workflows, resource allocation, and process optimization strategies.
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Design, propose, and execute experiments with regards to quality improvements and process capability improvements.
Strongly participate in customer excursion works and add significant value to the overall corrective and preventive action process by utilizing relevant statistical methods.
Act as an internal statistical consultant to the engineers.
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Lead continuous improvement initiatives by investigating production issues, identifying best practices, and implementing Kaizen and Poka-Yoke solutions to enhance process reliability and efficiency.
Serve as a technical subject matter expert by providing guidance on product specifications, process optimization, preventive maintenance strategies, and cost analysis.
Manage and support engineering projects and new product introductions (NPI) including machine efficiency improvements, new equipment installation, R&D trials, feasibility assessments, and smooth transition to mass production.
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Oversee and manage the daily production activities, ensuring adherence to production schedules and quality standards.
Coordinate resources, including manpower, materials, and equipment, to optimize production efficiency.
Lead and supervise production teams, providing guidance, training, evaluations and support to ensure productivity and adherence to safety protocols.
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Collaborate with EU counterpart, Project Managers, Process Integration, Operation Engineer, Vendor & varies parties to complete project ahead of given timeline.
Perform risk assessment through FMEA methodology & documentation of change through define change management process flow.
Bachelor/Master/PhD degree in Chemical/Mechanical/Material Science or equivalent Engineering Fields.
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Drive cross-functional problem-solving activities with Production, Process, Equipment, Quality, and other relevant teams to resolve manufacturing and quality issues effectively.
Develop and optimize failure analysis / inspection methods, inspection criteria, recipes, and procedures to improve defect detection capability, analysis accuracy, and process efficiency.
Prepare and review failure analysis reports, investigation summaries, trend reports, and technical presentations for management and cross-functional teams.
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