Review SCADA / HMI alarms, event logs, trends, communication status, and abnormal system indications.
Verify system backup availability, project file backup status, and maintenance records.
Carry out basic inspection of PLC CPU/module status, I/O modules, communication modules, network switches, fiber links, power supplies, UPS, and panel condition.
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a. SCADA / HMI systems preferably WinCC OA or similar industrial SCADA platform
b. PLC systems preferably Siemens S7 / ET200SP or equivalent
c. Industrial Ethernet network fiber optic network ring topology switches gateways and basic network troubleshooting
d. Electrical monitoring systems including power meters protection relays switchgear interface UPS battery charger EDG VSD MCC and LV/HV electrical systems
e. Industrial protocols such as Modbus TCP/RTU IEC 61850 OPC UA or similar.
f. Alarm event trend report historian and data export functions
g. Basic cybersecurity awareness including user access control password policy antivirus status patch/update observation and system backup discipline
h. Microsoft Office for report preparation checklist management and client documentation
i. Basic database or web dashboard knowledge will be an advantage especially MySQL CSV data handling or energy monitoring dashboards
Risk Assessment: Evaluate potential risks in manufacturing processes and implement measures to mitigate them, ensuring safety and compliance.
Continuous Improvement: Regularly review processes and performance metrics to identify opportunities for optimization and implement changes accordingly. Incorporate new technologies, materials, and methods to into existing workflows, enhance manufacturing processes and stay ahead of industry advancements.
Equipment Optimization: Collaborate with Maintenance and Equipment teams to optimize equipment performance, troubleshoot issues, and implement preventive maintenance programs. Recommend equipment upgrades or modifications to improve efficiency and reliability.
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Documentation — Develop, review, and maintain comprehensive equipment documentation including PM procedures, work instructions, engineering change records, and improvement reports to reflect current best practices and sustain improvements achieved.
Spare Parts & Vendor Management — Manage spare parts inventory strategy including critical spare identification, stock level optimization, and cost control. Coordinate with equipment vendors and suppliers for technical support, spare parts procurement, equipment upgrades, and service contracts.
Safety & Equipment Qualification — Drive safety compliance and risk assessments for all equipment-related activities. Support new equipment installation, qualification, and start-up to ensure tools meet performance and quality specifications before production release.
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Technical Expertise: Act as subject matter expert in process fundamentals, and equipment design; provide hands-on guidance on complex technical challenges.
Scale-Up & Manufacturing Support: Lead process scale-up from R&D to high-volume production; ensure robust, manufacturable, and stable processes.
Equipment Installation: Lead machine installation, qualification, and ramp-up; manage timelines, readiness, and risk mitigation.
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Ensure all engineering deliverables meet the specified HSE, integrity, cost-effectiveness, and operational reliability requirements.
Oversee and ensure compliance with regulatory requirements (e.g., DOSH) and support certification for static equipment. Provide technical leadership and coaching to engineers within the Mechanical Static & Piping discipline skill pool to build internal technical capabilities.
Lead and support the development and enhancement of discipline-specific competencies within PETROS through structured knowledge sharing, mentoring, and technical forums.
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Inspect completed installations and observe operations, to ensure conformance to design and equipment specifications and compliance with operational and safety standards.
Prepare and study technical drawings, specifications of electrical systems to ensure that installation and operations conform to standards and customer requirements.
Plan layout of electric power generating plants and distribution lines and stations.
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