Troubleshooting:Investigate and resolve any issues or discrepancies in the manufacturing process to minimise downtime and maintain smooth operations.
Collaboration: Work closely with cross-functional teams including production, engineering, and quality assurance to achieve company goals and objectives.
Continuous Improvement: Drive a culture of continuous improvement by fostering innovation, implementing best practices, and promoting employee involvement in process optimisation initiatives.
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If you thrive in fast-paced, high-volume environments and enjoy building, optimizing, and scaling manufacturing processes, this is your opportunity to make a tangible impact.
What You’ll Do?
As a Manufacturing Engineer (Headgear Engineering) , you will partner closely with Production, Quality, NPI and global engineering teams to deliver robust, efficient, and scalable manufacturing solutions.
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Plan and schedule production in close collaboration with commercial, distribution and scheduling team. Plan daily and monthly production for ASU plants to optimize product cost and fulfill customer demand. Monitor tank inventory and engagement with PPE for plant load adjustment if applicable.
Ensure the cost of production is properly monitored and controlled and take necessary actions to rectify any variance arises.
Ensure accurate records and plant operating logs are kept and updated. Adhere to ISO9001, ISO14001, ISO 45001, Halal recertification and FSMS procedures where applicable and support the formulation of related standards as per business requirements.
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Lead development and approvals of detailed design and engineering of analytical sampling systems.
Lead approvals/selection of electrical equipment suitable for hazardous area classification
Lead development and approvals of project bill of material, evaluate technical quotes and coordinate with procurement engineer/project manager for buyout of material
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Lead development and approvals of detailed design and engineering of analytical sampling systems.
Lead approvals/selection of electrical equipment suitable for hazardous area classification
Lead development and approvals of project bill of material, evaluate technical quotes and coordinate with procurement engineer/project manager for buyout of material
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Be an active member of the regional and global PS Network to provide effective communication on SHE performance, lessons learnt and good practices.
Facilitates risk assessment processes such as HAZID, HAZOP, HAC, SIL, LOPA, to support both operational and project-related studies.
Support the implementation and timely delivery of Process Safety initiatives, including Hazard Reviews (PHA), Plant Modifications, Human Factors etc.
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Review and ensure customer drawings, specifications, notes, tolerances, material requirements, and critical features are accurately translated into manufacturing execution requirements.
Support process development activities such as machining, thermoforming, welding, bonding, assembly, leak testing, and other fabrication processes.
Maintain and govern NP MOM accuracy including process flow, routing, cycle time, setup requirements, material definition, tooling requirements, and manufacturing operation consistency.
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Review and ensure customer drawings, specifications, notes, tolerances, material requirements, and critical features are accurately translated into manufacturing execution requirements.
Support process development activities such as machining, thermoforming, welding, bonding, assembly, leak testing, and other fabrication processes.
Maintain and govern NP MOM accuracy including process flow, routing, cycle time, setup requirements, material definition, tooling requirements, and manufacturing operation consistency.
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Technical Documentation: Author and review critical manufacturing documents, including detailed process instructions and master batch records.
Deviation Management: Lead investigations into process deviations, performing root cause analysis and implementing effective troubleshooting strategies to minimize downtime and maintain compliance.
Comprehensive Process Descriptions and Flow Diagrams.
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Lead the preparation and updating of Prototype Control Plans, Trial Production Control Plans, and Mass Production Control Plans.
Responsible for fixture/gauge solution review, monitor the gauge development process, and ensure successful acceptance and MSA completion to meet usage requirements.
Responsible for consolidating quality issue lists during all development stages, tracking problem resolution, and preparing 8D reports for customer feedback issues.
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Data Analysis: Identify and analyze process variability and data trends. Use statistical tools to maintain process control and drive continuous improvement.
Optimization: Continuously evaluate and optimize the performance of existing manufacturing processes to improve yields and reduce deviations.
Tech Transfer Documentation: Comprehensive transfer protocols, reports, and master batch record inputs.
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