Review SCADA / HMI alarms, event logs, trends, communication status, and abnormal system indications.
Verify system backup availability, project file backup status, and maintenance records.
Carry out basic inspection of PLC CPU/module status, I/O modules, communication modules, network switches, fiber links, power supplies, UPS, and panel condition.
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a. SCADA / HMI systems preferably WinCC OA or similar industrial SCADA platform
b. PLC systems preferably Siemens S7 / ET200SP or equivalent
c. Industrial Ethernet network fiber optic network ring topology switches gateways and basic network troubleshooting
d. Electrical monitoring systems including power meters protection relays switchgear interface UPS battery charger EDG VSD MCC and LV/HV electrical systems
e. Industrial protocols such as Modbus TCP/RTU IEC 61850 OPC UA or similar.
f. Alarm event trend report historian and data export functions
g. Basic cybersecurity awareness including user access control password policy antivirus status patch/update observation and system backup discipline
h. Microsoft Office for report preparation checklist management and client documentation
i. Basic database or web dashboard knowledge will be an advantage especially MySQL CSV data handling or energy monitoring dashboards
Risk Assessment: Evaluate potential risks in manufacturing processes and implement measures to mitigate them, ensuring safety and compliance.
Continuous Improvement: Regularly review processes and performance metrics to identify opportunities for optimization and implement changes accordingly. Incorporate new technologies, materials, and methods to into existing workflows, enhance manufacturing processes and stay ahead of industry advancements.
Equipment Optimization: Collaborate with Maintenance and Equipment teams to optimize equipment performance, troubleshoot issues, and implement preventive maintenance programs. Recommend equipment upgrades or modifications to improve efficiency and reliability.
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Documentation — Develop, review, and maintain comprehensive equipment documentation including PM procedures, work instructions, engineering change records, and improvement reports to reflect current best practices and sustain improvements achieved.
Spare Parts & Vendor Management — Manage spare parts inventory strategy including critical spare identification, stock level optimization, and cost control. Coordinate with equipment vendors and suppliers for technical support, spare parts procurement, equipment upgrades, and service contracts.
Safety & Equipment Qualification — Drive safety compliance and risk assessments for all equipment-related activities. Support new equipment installation, qualification, and start-up to ensure tools meet performance and quality specifications before production release.
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Monitor equipment performance indicators and implement corrective actions to address deviations from performance targets.
Adhere to all safety regulations and protocols while performing maintenance and repair tasks, ensuring a safe working environment for all team members.
Update machine status from outgoing shift to incoming shift.
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Monitor equipment performance indicators and implement corrective actions to address deviations from performance targets.
Adhere to all safety regulations and protocols while performing maintenance and repair tasks, ensuring a safe working environment for all team members.
Update machine status from outgoing shift to incoming shift.
...
Monitor equipment performance indicators and implement corrective actions to address deviations from performance targets.
Adhere to all safety regulations and protocols while performing maintenance and repair tasks, ensuring a safe working environment for all team members.
Update machine status from outgoing shift to incoming shift.
...
Monitor equipment performance indicators and implement corrective actions to address deviations from performance targets.
Adhere to all safety regulations and protocols while performing maintenance and repair tasks, ensuring a safe working environment for all team members.
Update machine status from outgoing shift to incoming shift.
...
Monitor equipment performance indicators and implement corrective actions to address deviations from performance targets.
Adhere to all safety regulations and protocols while performing maintenance and repair tasks, ensuring a safe working environment for all team members.
Update machine status from outgoing shift to incoming shift.
...
Monitor equipment performance indicators and implement corrective actions to address deviations from performance targets.
Adhere to all safety regulations and protocols while performing maintenance and repair tasks, ensuring a safe working environment for all team members.
Update machine status from outgoing shift to incoming shift.
...
Monitor equipment performance indicators and implement corrective actions to address deviations from performance targets.
Adhere to all safety regulations and protocols while performing maintenance and repair tasks, ensuring a safe working environment for all team members.
Update machine status from outgoing shift to incoming shift.
...
Quality & Safety: Enforce strict Health, Safety, and Environment (HSE) standards and Quality Assurance/Quality Control (QA/QC) protocols during high-intensity site work.
Commissioning: Oversee equipment box-up, pre-commissioning, and safe startup handovers to operations.
Education: Bachelor’s Degree in Mechanical Engineering or related discipline.
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