Ensure all maintenance activities are carried out in accordance with safety rules, safe work procedures, and established company requirements, especially when working around operating machinery.
Work closely with Mechanical, Maintenance, and Production teams to resolve technical issues and ensure seamless plant operation.
Maintain good housekeeping and ensure tools, equipment, and work areas are kept in a safe and proper condition.
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Ensure adequate steam availability and pressure stability to support production requirements, particularly for high-pressure steam and process heating applications.
Plan and execute preventive, predictive and corrective maintenance for boilers, burners, steam headers, valves, pumps, feedwater systems, deaerators, condensate systems and associated equipment.
Troubleshoot boiler and steam-system problems and lead root cause analysis (RCA) to prevent recurring failures and production interruptions.
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Monitor production schedules and ensure adherence to planned timelines, production requirements, and committed delivery dates.
Review and adjust production plans in response to changes in customer demand, material availability, production capacity, machine breakdowns, and other unforeseen conditions.
Coordinate closely with Production, Procurement, Warehouse, Quality, Sales, and other relevant departments to ensure smooth execution of production plans.
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Active Troubleshooting: Rapidly diagnose and rectify complex electrical trip-outs, instrumentation drift, component failures, and automation interruptions using multimeters, oscilloscopes, and specialized diagnostic tools.
Breakdown Minimization: Lead prompt on-the-floor responses to unexpected equipment breakdowns, power outages, and production line halts to minimize unplanned plant downtime.
Modification Logging: Meticulously document all maintenance activities, inspection logs, parts replacements, and electrical circuit modifications within plant maintenance records and SAP ERP systems.
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Oversee the mechanical integrity of key process units such as reactors, distillation columns, heat exchangers, pumps and compressors
Manage plant equipment eg. rotating & static for annual inspections, involvement in plant piping systems, material selection for corrosion resistance and managing pipe stress
Provide daily mechanical engineering support for the continuous production process, including transesterification, distillation and purification
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