- Senai Johor Malaysia
Working Location
Job Description
Responsibilities
Note: we do 5.5 working days
Responsibilities
1. Mechanical Component Assembly
①According to assembly drawings, work instructions, and technical requirements, accurately assemble the bed, column, spindle box, worktable, feed system, tool magazine, tool changer, protective cover, and other mechanical components of the machine tool.
②Proficiently use various manual tools (wrenches, screwdrivers, hammers, hex keys, etc.), pneumatic tools (pneumatic wrenches), and electric tools (electric screwdrivers).
③Correctly use measuring tools (vernier calipers, micrometers, dial indicators, levels, laser interferometers, etc.) to measure and adjust critical dimensions and precision.
④Install, preload, and adjust precision components such as bearings, lead screws, guideways, gears, and pulleys to ensure motion precision and smoothness.
⑤Complete the connection and installation of pipelines for the hydraulic, pneumatic and lubrication systems.
2. Electrical Component Assembly
①Install electrical components (circuit breakers, contactors, relays, transformers, terminal blocks, etc.) into distribution cabinets, control panels, or product enclosures according to the drawings.
②Perform standardized wiring according to the wiring diagram, completing the wiring of the main circuit and control circuit (crimping terminals, stranded wires, conduit labeling, etc.).
③Fabricate wire harnesses (cutting wires, stripping wires, crimping terminals, heat-shrink tubing protection), bundle cables, and secure them.
④Use tools such as a multimeter to test circuit continuity, short circuits, and grounding conditions.
3. Precision Adjustment and Testing
①Conduct preliminary adjustment and testing of the geometric accuracy (straightness, parallelism, perpendicularity, flatness, etc.) and motion accuracy (positioning accuracy, repeatability, etc.) of the assembled machine tool.
②Perform an idle run test on the machine tool to check whether all moving parts operate smoothly, without abnormal noises or overheating.
4. Quality Control
①Strictly enforce self-inspection and mutual inspection procedures to ensure each assembly step meets quality standards.
②Promptly identify and report any quality issues, part defects, or drawing/process problems during the assembly process.
③Cooperate with the quality department for process inspections and final inspections.
5. On-Site Management and Maintenance
①Maintain the cleanliness and orderliness of the work area, and adhere to 6S or related on-site management requirements.
②Properly use, maintain, and care for tools, measuring instruments, and fixtures.
③Be responsible for the daily inspection and basic maintenance of the equipment used.
6. Safety Production
①Strictly adhere to all safety regulations and properly wear and use personal protective equipment (safety shoes, work boots, etc.).
②Identify safety hazards during operations, report them promptly, and participate in their elimination.
7. Other Matters
Assist in completing other production tasks assigned by management according to production scheduling needs, such as post-production machine installation or service in various regions worldwide.
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