Characterize and control critical-to-quality parameters across degas, liquid fill and glue dispense, including gauge R&R on dispense weight and vision inspection, SPC limits and Cpk targets for each parameter.
Work with Equipment Engineering on tool capability, maintenance intervals and consumable life (nozzles, needles, seals, pumps).
Lead root cause analysis and corrective action for degas, fill and dispense defects — seal leaks, underfill/overfill, electrolyte contamination, glue voids, stringing, skips and squeeze-out — using FMEA and 8D methodologies.
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Work together with NPI, Fixture Designer, CADCAM Programmer and Production to support new product development and proposal for DFMA (Design for Manufacturing and Assembly).
Support NPI for new products feasibility study and advise on required product cleaning workflow and packaging processes till realization.
In-charge for contamination control and pre-packing of products.
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Lead DOE validation, OQ and PQ execution, and arrange and execute pre-production training sessions.
Lead and coordinate the creation and maintenance of process flow charts, POP, SOP, SAP process routes, as well as the establishment and maintenance of product weights.
Lead and participate in continuous optimization efforts after mass production, including execution and completion of improvement tasks.
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Analyze Statistical Process Control (SPC) data, evaluate process capability, and take necessary actions to ensure processes operate within specification limits.
Lead cross‑functional teams to investigate and resolve customer complaints, drive root‑cause corrective actions, and reduce process COPQ.
Ensure plating operations comply with environmental, health, and safety (EHS) regulations and internal EHS procedures.
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