Ensure all maintenance activities are carried out in accordance with safety rules, safe work procedures, and established company requirements, especially when working around operating machinery.
Work closely with Mechanical, Maintenance, and Production teams to resolve technical issues and ensure seamless plant operation.
Maintain good housekeeping and ensure tools, equipment, and work areas are kept in a safe and proper condition.
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Leads and participates in problem solving activities related to manufacture and inspection and test, including NCR and supplier related issues
Communicates significant issues or developments during quality inspection activities and through analysis provides plans and recommendations to the team and management for resolution
Leads and/or participates in IQ/OQ and PQ activities, test sample size selection, test method validations, Gage R&R studies and risk management activities to assure conformance to product quality standards and applicable regulations
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Active Troubleshooting: Rapidly diagnose and rectify complex electrical trip-outs, instrumentation drift, component failures, and automation interruptions using multimeters, oscilloscopes, and specialized diagnostic tools.
Breakdown Minimization: Lead prompt on-the-floor responses to unexpected equipment breakdowns, power outages, and production line halts to minimize unplanned plant downtime.
Modification Logging: Meticulously document all maintenance activities, inspection logs, parts replacements, and electrical circuit modifications within plant maintenance records and SAP ERP systems.
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Ensure adequate steam availability and pressure stability to support production requirements, particularly for high-pressure steam and process heating applications.
Plan and execute preventive, predictive and corrective maintenance for boilers, burners, steam headers, valves, pumps, feedwater systems, deaerators, condensate systems and associated equipment.
Troubleshoot boiler and steam-system problems and lead root cause analysis (RCA) to prevent recurring failures and production interruptions.
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Monitor production schedules and ensure adherence to planned timelines, production requirements, and committed delivery dates.
Review and adjust production plans in response to changes in customer demand, material availability, production capacity, machine breakdowns, and other unforeseen conditions.
Coordinate closely with Production, Procurement, Warehouse, Quality, Sales, and other relevant departments to ensure smooth execution of production plans.
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