- Sungai Buloh Sungai Buloh Selangor Malaysia
Working Location
Job Description
Requirements
Education
• Bachelor's Degree in:
o Mechanical Engineering
o Manufacturing Engineering
o Polymer Engineering
o Plastics Engineering
o Industrial Engineering
o Or related engineering discipline
Experience
• Minimum 2 to 3 years of experience in plastic injection molding manufacturing.
• Experience in automotive manufacturing is highly preferred. • Experience with automotive customer requirements and quality systems is an advantage.
Technical Skills
• Strong knowledge of plastic injection molding processes.
• Understanding of polymer materials and material behavior.
• Experience in process validation and process capability studies.
• Knowledge of mold design principles and tooling.
• Familiarity with robotics and automation systems.
• Proficiency in SPC, MSA, and process capability analysis.
• Understanding of:
o APQP
o PPAP
o FMEA
o Control Plan
o IATF 16949
o Lean Manufacturing
o Six Sigma
• Proficient in Microsoft Office and manufacturing data analysis tools.
Soft Skills
• Strong analytical and problem-solving skills.
• Excellent communication and interpersonal skills.
• Ability to work effectively with cross-functional teams.
• Good project management and organizational abilities.
• Strong attention to detail.
• Ability to work under pressure and meet deadlines.
• Able to communicate in English, Bahasa Malaysia & Mandarin
Preferred Certifications
• Six Sigma Green Belt / Black Belt
• Lean Manufacturing Certification
• IATF 16949 Internal Auditor
• Core Tools Training (APQP, PPAP, FMEA, SPC, MSA)
Responsibilities
Process Development & Optimization
• Develop, establish, validate, and optimize manufacturing processes for plastic injection molding operations.
• Conduct process studies and establish optimum machine parameters to achieve product quality and production targets. • Monitor process performance through statistical analysis and implement corrective actions when required.
• Troubleshoot molding defects such as:
o Short shots
o Flash
o Sink marks
o Warpage
o Burn marks
o Weld lines
o Color variation
• Improve cycle time, machine utilization, yield, and overall equipment effectiveness (OEE).
Production Support
• Provide technical support to production teams to ensure stable and efficient manufacturing operations.
• Investigate process-related quality issues and implement preventive and corrective actions.
• Work closely with Production Supervisors and Maintenance teams to minimize downtime.
• Support shift teams in resolving manufacturing and process challenges.
New Product Introduction (NPI)
• Participate in APQP activities for new product development.
• Conduct process trials, mold trials, and production validation activities.
• Prepare process documentation including:
o Process Flow Charts
o PFMEA
o Control Plans
o Standard Operating Procedures (SOPs)
o Work Instructions
• Support PPAP submission requirements.
Continuous Improvement
• Lead and participate in Lean Manufacturing, Kaizen, Six Sigma, and cost reduction projects.
• Analyze production data and identify opportunities for process improvement.
• Implement automation and productivity enhancement initiatives where applicable.
• Drive continuous improvement projects to reduce scrap, rework, and manufacturing costs.
Quality & Compliance
• Ensure manufacturing processes comply with:
o IATF 16949
o ISO 9001
o Customer-specific requirements
o Internal quality standards
• Support internal, customer, and certification audits.
• Perform root cause analysis using methodologies such as:
o 8D
o 5 Why
o Fishbone Diagram
o FMEA
Documentation & Reporting
• Maintain and update process parameters and technical documentation.
• Generate reports on process performance, scrap rates, downtime, and improvement activities.
Ensure proper document control and engineering change management.
Safety & Environmental
• Ensure all manufacturing processes comply with Occupational Safety and Health requirements.
• Promote safe working practices within the production area.
• Support environmental and sustainability initiatives.
Benefits
DAMANSARA DAMAI
0.9 km
SRI DAMANSARA BARAT
1.0 km
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