Machine Setup and Preparation:

Prepare and set up injection moulding machines for production runs according to specifications provided.
Install and adjust moulds, dies, and other tooling components as required for each production job.
Configure machine parameters such as temperature, pressure, and injection speed to achieve optimal processing conditions.

Machine Operation and Monitoring:

Operate injection moulding machines to produce plastic components or products according to production schedules.
Monitor machine operation, observing for any abnormalities or deviations from expected performance.
Adjust machine settings as necessary during production to maintain product quality and consistency.

Material Handling and Processing:

Handle and prepare raw materials, such as plastic resins or pellets, for injection into the moulding machine.
Load materials into hoppers or feed systems and ensure proper feeding and distribution into the machine barrel.
Monitor material usage, replenish supplies as needed, and troubleshoot material feeding issues or jams.

Quality Control and Inspection:

Inspect produced parts for quality defects, such as surface imperfections, dimensional inaccuracies, or incomplete fills.
Use measuring instruments like calipers, micrometers, and gauges to verify part dimensions and tolerances.
Conduct visual inspections and perform quality checks according to established standards and procedures.

Tooling and Mould Maintenance:

Perform routine maintenance tasks on moulds, dies, and tooling components to ensure proper functioning and longevity.
Clean and lubricate mould surfaces, replace worn or damaged components, and make minor repairs as needed.
Troubleshoot mould-related issues, such as sticking, flashing, or air traps, and implement corrective actions.

Troubleshooting and Problem Solving:

Identify and diagnose equipment malfunctions, process deviations, or quality issues affecting production.
Troubleshoot mechanical, electrical, or hydraulic problems with injection moulding machines and auxiliary equipment.
Implement corrective actions and adjustments to resolve issues and minimize downtime.

Safety and Compliance:

Adhere to safety protocols and procedures to ensure a safe working environment for yourself and others.
Follow proper lockout/tagout procedures when performing maintenance or repairs on machinery.
Comply with all regulatory requirements and company policies related to equipment operation and workplace safety.

Documentation and Reporting:

Maintain accurate records of production activities, including machine settings, material usage, and production quantities.
Document any maintenance or repair activities performed on injection moulding machines and associated equipment.
Report production issues, quality concerns, or safety incidents to appropriate personnel in a timely manner.

Continuous Improvement:

Identify opportunities for process improvement and efficiency gains in injection moulding operations.
Participate in problem-solving initiatives and suggest ideas for optimizing production processes.
Collaborate with engineering, quality assurance, and production teams to implement improvements and best practices.

Training and Development:

Stay updated on advances in injection moulding technology, materials, and processes through training and professional development opportunities.
Share knowledge and expertise with colleagues, providing training and guidance as needed to support skill development and proficiency.

Supervision and Team Management:

Supervise and coordinate the activities of the injection moulding team, including operators and technicians.
Assign tasks, schedule shifts, and ensure adequate staffing to meet production targets.
Provide guidance, training, and performance feedback to team members to ensure optimal performance.

Yew Lee Pacific Manufacturer Sdn Bhd