Responsible for supporting and improving CNC machining production processes to achieve production targets, quality requirements, cost efficiency, and on-time delivery. The role involves production planning support, process improvement, machine utilization, cycle time optimization, troubleshooting, and coordination with Production, Quality, Maintenance, and Engineering teams.
Key Responsibilities
1. CNC Production & Process Management
Monitor daily CNC production performance, output, cycle time, machine utilization, and production efficiency.
- o Ensure production processes are carried out according to approved work instructions, drawings, specifications, and quality requirements.
- o Analyze production capacity and identify bottlenecks to improve machine and manpower utilization.
- o Support production planning and ensure production targets are achieved according to schedule.
- o Monitor machine loading and optimize production flow.
2. Cycle Time& Productivity Improvement
- o Conduct cycle time studies and identify opportunities to reduce machining time.
- o Improve CNC machine productivity through process optimization, tooling improvement, and machine parameter optimization.
- o Analyze actual vs. standard cycle time and investigate significant variances.
- o Develop and implement productivity improvement projects.
- o Improve OEE, machine utilization, throughput, and overall production efficiency.
3. CNC Process & Tooling
- o Review and optimize CNC machining processes, tooling, fixtures, cutting conditions, and machining parameters.
- o Work with CNC Programmers/ Machinists to improve machining processes.
- o Support tool-life monitoring and establish appropriate tool replacement / tool-life control standards.
- o Troubleshoot machining problems such as dimensional variation, burrs, surface finish issues, tool breakage, and machine abnormalities.
- o Evaluate and recommend new cutting tools, fixtures, and machining methods.
4. Production Problem Solving
- o Lead or participate in root-cause analysis for production issues.
- o Use problem-solving methods such as 5 Why, Fishbone, 5M1E, Pareto Analysis, and PDCA.
- o Implement corrective and preventive actions to eliminate recurring production problems.
- o Support investigation of machine downtime, tooling issues, quality problems, and production delays.
5. Quality & Process Control
- o Work closely with Quality Engineers/ Inspectors to ensure products meet customer specifications.
- o Support process capability improvement and reduction of defects, scrap, and rework.
- o Establish and maintain process standards and control parameters.
- o Assist in investigating customer complaints and internal quality issues related to CNC processes.
6. Production Data & Performance Monitoringo Prepare and analyze daily/ weekly /monthly production reports.
o Monitor key production KPls such as:
- Production Output
- Cycle Time
- OEE
- Machine Utilization
- Productivity
- Scrap / Rejection Rate
- Tool Consumption
- Downtime
- On-Time Delivery
- Use production data to identify improvement opportunities and provide recommendations to management.
7. New Product / New Process Introduction
- o Support new product introduction (NPI) and new CNC process development.
- o Assist with process flow, tooling, fixture, machine selection, and capacity evaluation.
- o Conduct trial runs and process validation before mass production.
- o Develop and update process documentation and work instructions.
8. Cross-Functional Coordination
- o Work closely with Production, Quality, Maintenance, Tooling, CNC Programming, Planning, and Purchasing teams.
- o Coordinate with suppliers for tooling, fixtures, and machining-related technical issues.
- o Provide technical support and training to production operators and technicians when required.
9. Continuous Improvement
- Drive continuous improvement initiatives using Lean Manufacturing
Pay: RM3,500.00 - RM4,999.00 per month
Benefits:
- Health insurance
- Maternity leave
- Opportunities for promotion
- Professional development
Education:
Experience:
- PRODUCTION ENGINEER: 5 years (Preferred)
Language:
- BAHASA MALAYSIA (Preferred)
- Mandarin (Preferred)
- English (Preferred)
Work Location: In person