Develop and establish processes for wire cutting, stripping, crimping, seal insertion, and terminal application.
Select suitable machines, applicators, dies, terminals, seals, and supporting tooling
Conduct process trials, capability studies, and validation for new and existing products.
Establish and maintain crimping parameters such as crimp height, crimp width, pull force, conductor brush, insulation position, and bell mouth.
Perform and review crimp validation and crimp quality checks according to applicable specifications.
Monitor crimping process capability and take corrective action when abnormal conditions are identified.
Investigate and resolve crimp-related defects such as loose crimp, over-crimp, under-crimp, wire damage, terminal deformation, and pull-force failures.
Support new wire harness projects from prototype through mass production.
Review customer drawings, wire specifications, terminal specifications, and BOM requirements.
Conduct Design for Manufacturing (DFM) reviews for cut-and-crimp processes.
Lead root-cause analysis for cut-and-crimp process abnormalities and quality issues.
Convert design drawings into process card and joint wire drawing meeting customer requirements and specifications
Support machine installation, commissioning, qualification, and acceptance activities.
Perform any other duties and responsibilities assigned by HOD from time to time.
Competency
Diploma or Degree in Manufacturing Engineering, Mechanical Engineering, Electrical & Electronic Engineering, Industrial Engineering, or a related technical field.
2–5 years of relevant experience in wire harness manufacturing, preferably in cut-and-crimp process engineering.
Experience in automotive wire harness manufacturing is preferred
Experience in NPI, PPAP, process validation, and customer technical support is an advantage.
Willing to work hands-on at the production floor and support urgent technical issues when required.
Proficient in using AutoCAD, CATIA, Microsoft Word, Excel and Power Point