- Johor Malaysia
工作地点
职位描述
岗位职责
1. Job Purpose
To supervise and coordinate QA/QC activities for the casting production process, ensuring products comply with approved drawings, specifications, quality requirements, inspection procedures, and customer requirements from pre-pour preparation through post-pour inspection and pre-delivery release.
2. Key Responsibilities – Casting QA/QC
· Supervise daily QA/QC activities for casting production and ensure inspections are carried out according to the approved inspection requirements.
· Review and verify approved drawings, specifications, method statements, inspection checklists, and relevant quality requirements before casting activities.
· Coordinate and conduct pre-pour inspections to verify formwork, dimensions, reinforcement, embedded items, openings, inserts, cast-in items, surface condition, cleanliness, and other specified requirements.
· Ensure all pre-pour inspection items are checked, recorded, and cleared before concrete pouring starts.
· Coordinate with Production and relevant personnel to rectify defects or incomplete works identified during pre-pour inspection.
· Supervise concrete pouring activities and ensure required QA/QC checks are performed during casting.
· Verify concrete delivery information, concrete grade, batch details, slump or other required tests, sampling, and relevant records in accordance with project and company requirements.
· Ensure proper identification and traceability of cast units, including production date, batch information, mould/reference details, and other required markings.
· Conduct and supervise post-pour inspections to identify dimensional, surface, finishing, cracking, honeycomb, voids, alignment, embedded-item, and other casting defects.
· Ensure defects identified during post-pour inspection are properly recorded, evaluated, repaired where approved, and re-inspected before acceptance.
· Conduct final quality checks before products are released for storage, handling, or delivery.
· Perform pre-delivery inspection to verify product condition, dimensions, identification, appearance, repair status, lifting points, and other specified requirements.
· Ensure only products that meet the required quality criteria are released for delivery.
· Monitor and control non-conforming products, ensuring proper identification, segregation, disposition, and follow-up.
· Prepare and maintain inspection reports, checklists, NCRs, repair records, test results, and other QA/QC documentation.
· Monitor recurring casting defects and coordinate with Production to identify root causes and implement corrective actions.
· Support internal, customer, consultant, and external quality inspections or audits when required.
3. Supervision of QA/QC Checkers
· Supervise and coordinate the daily work of QA/QC checkers to ensure inspection activities are completed on time and according to requirements.
· Assign inspection areas and responsibilities to QA/QC checkers based on production schedules and priorities.
· Verify the accuracy and completeness of inspection records prepared by QA/QC checkers.
· Conduct spot checks and cross-check inspections to ensure QA/QC checkers are applying the correct inspection criteria.
· Guide and coach QA/QC checkers on drawings, specifications, inspection procedures, defect identification, and documentation.
· Monitor checker performance, attendance, discipline, and compliance with QA/QC procedures.
· Ensure proper communication and handover between QA/QC checkers across shifts or production stages.
· Escalate major quality issues and repeated inspection failures to QA/QC management and Production.
4. Pre-Pour Inspection
· Verify mould/formwork dimensions, condition, cleanliness, alignment, level, and release agent application where applicable.
· Check reinforcement, cover, spacing, bar arrangement, and related requirements against approved drawings.
· Verify embedded items, sleeves, openings, lifting anchors, inserts, plates, and other cast-in components.
· Confirm identification and traceability requirements are in place.
· Ensure outstanding issues from previous inspections are closed before pour approval.
· Record inspection results and obtain the required approval/clearance before concrete pouring.
5. Post-Pour & Pre-Delivery Inspection
· Inspect finished cast products for dimensions, shape, alignment, surface finish, cracks, honeycombing, voids, chips, exposed reinforcement, and other defects.
· Verify repairs are carried out according to approved procedures and are properly re-inspected.
· Confirm product identification and traceability are maintained after casting.
· Carry out final acceptance checks before transfer to storage or delivery.
· Ensure products are properly prepared, protected, and in acceptable condition before loading and dispatch.
6. Non-Conformance & Corrective Action
· Identify and report quality non-conformities promptly.
· Raise or support NCRs and ensure affected products are controlled.
· Coordinate with Production to determine root causes and corrective actions.
· Follow up on repair, rework, and corrective actions until closure.
· Monitor repeated defects and recommend preventive actions to reduce recurrence.
7. Key Performance Indicators (KPIs)
· Compliance with pre-pour, post-pour, and pre-delivery inspection requirements.
· Reduction in casting defects, rejection, rework, and customer complaints.
· Timely identification and closure of non-conformities.
· Accuracy and completeness of QA/QC inspection documentation.
· Timely completion of inspections according to the production schedule.
· Effective supervision and performance of QA/QC checkers.
· Improvement in recurring casting quality issues.
8. Qualifications & Experience
· Diploma or Degree in Civil Engineering, Construction, Quality Management, Manufacturing, or a related field.
· Relevant QA/QC experience in precast concrete, concrete casting, construction, or manufacturing is preferred.
· Supervisory experience managing QA/QC inspectors or checkers is preferred.
· Able to read and understand engineering drawings, specifications, inspection requirements, and quality documents.
· Knowledge of concrete casting, pre-pour and post-pour inspection, dimensional inspection, and defect control.
· Good leadership, communication, coordination, and problem-solving skills.
· Computer literate and able to prepare inspection reports and maintain QA/QC records.
9. Working Requirements
· Willing to work on a 5.5-day work scheme and support overtime when required by production or project schedules.
· Able to work on the production floor and conduct inspections in a casting/manufacturing environment.
· Able to coordinate closely with Production, Engineering, Planning, Warehouse, and other relevant departments.
10. General Duties
Perform other QA/QC and production-related duties assigned by management from time to time, provided they are relevant to the position and department.
Pay: From RM3,000.00 per month
Benefits:
Work Location: In person
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