Key Responsibilities
Process Development & Optimization
- Design, develop, and optimize polishing processes (mechanical, chemical, and electropolishing) and anodizing processes (Type II, Type III, and specialty finishes).
- Define and control critical process parameters, including:
- Polishing: abrasive type/grit, wheel speed, pressure, compound selection, cycle time.
- Anodizing: electrolyte concentration, temperature, voltage/current density, treatment time, sealing method.
- Conduct Design of Experiments (DOE) and statistical analysis to establish robust process windows.
- Validate new materials, chemicals, and equipment for production readiness.
Documentation & Standards
- Independently create and maintain SOPs, Work Instructions, and Process Control Plans.
- Develop and maintain FMEAs (Failure Mode and Effects Analysis) and control plans for surface treatment processes.
- Ensure processes comply with industry and customer standards (e.g., MIL-A-8625F, ASTM, ISO, customer-specific specifications).
- Establish inspection criteria for color, gloss, texture, coating thickness, and adhesion.
Troubleshooting & Continuous Improvement
- Analyze and resolve production issues such as uneven oxidation, black spots, poor adhesion, color variation, burn marks, and surface waviness.
- Lead root cause analysis (RCA) and implement corrective and preventive actions (CAPA).
- Drive yield improvement, defect reduction (NCMR metrics), and cost optimization.
- Monitor process capability (Cp/Cpk) and implement SPC where applicable.
Fixture & Tooling Design
- Design and develop jigs, racks, and fixtures for polishing and anodizing lines to improve efficiency, consistency, and part contact.
- Collaborate with tooling and automation teams to improve process repeatability.
Cross-Functional Collaboration
- Work closely with R&D, Industrial Design, Production, Quality, and Suppliers to transfer new finishes from prototype to mass production.
- Provide technical support to production teams and train technicians on new processes and equipment.
- Evaluate supplier capabilities and drive on-site implementation of surface treatment processes at supplier locations.
Equipment & Safety
- Specify and qualify new surface treatment equipment (polishing lines, anodizing tanks, rectifiers, filtration systems).
- Ensure compliance with environmental, health, and safety regulations related to chemicals and wastewater treatment.
职位类型:全职, 其他
薪资: RM3,558.96至RM11,070.01(每月 )
Work Location: 现场办公